Maha Energy Wheelchair D1 3602BA1 GB03 User Manual

Four-Column Vehicle Lift  
Trucklift  
for passenger cars and vans up to max. gross weight of 8 t/10 t  
Standard Operating Procedure  
and User’s Manual  
Englisch/English  
D1 3602BA1-GB03  
 
Trucklift  
TABLE OF CONTENTS  
1
Safety Instructions....................................................................................................1  
1.1 Safety Information..........................................................................................................................1  
1.2 Further Information ........................................................................................................................2  
1.3 Safety Features..............................................................................................................................2  
1.4 Safety Guidelines...........................................................................................................................3  
2
Description ................................................................................................................5  
2.1 Usage, Applications .......................................................................................................................5  
2.2 General View .................................................................................................................................5  
2.3 Specifications.................................................................................................................................6  
2.4 Noise Emissions ............................................................................................................................6  
3
4
Installation .................................................................................................................7  
3.1 General Information .......................................................................................................................7  
3.2 Installation Location .......................................................................................................................7  
3.3 Foundations ...................................................................................................................................8  
Operation ...................................................................................................................9  
4.1 Controls..........................................................................................................................................9  
4.2 Vehicle Tracks .............................................................................................................................10  
4.3 Driving onto the Lift......................................................................................................................11  
4.4 Lifting............................................................................................................................................12  
4.5 Working on Raised Vehicles........................................................................................................12  
4.6 Lowering ......................................................................................................................................13  
4.7 Locking the Lift to Prevent Unauthorised Operation....................................................................13  
5
6
Maintenance, Troubleshooting ..............................................................................15  
5.1 Maintenance ................................................................................................................................15  
5.2 Repair Notes................................................................................................................................16  
5.3 Troubleshooting Checklist ...........................................................................................................17  
5.4 Lowering the Lift in the Event of a Power Failure........................................................................19  
Warranty, Service....................................................................................................21  
6.1 Warranty ......................................................................................................................................21  
6.2 Warranty Exclusion Clause..........................................................................................................21  
6.3 Service .........................................................................................................................................22  
III  
 
Trucklift  
IV  
 
Trucklift  
1
Safety Instructions  
1.1  
Safety Information  
Safety Instructions are provided to warn about dangerous situations and to help avoid  
injury to people.  
The truck lift is only to be used for its intended purpose as described in the operating  
instructions!  
Only trained authorized personnel may operate the truck lift.  
Explosion protection!  
The truck lift is not to be used in rooms liable to contain explosive mixtures! Standard  
lifts have no EX-protection!  
The main power switch serves as Emergency-Off switch!  
In case of emergency, turn switch to 0-position.  
Persons are not permitted in the danger zone during lifting and lowering cycles.  
Unauthorized persons may not in any way be positioned underneath the lifted vehicle!  
The net load capacity stated on the identification plate of the lift may not be exceeded!  
Persons may not climb on or be transported on the lift.  
Before repair-/maintenance-/set up work turn off main switch and secure against  
tampering.  
Secure the lift from unauthorized usage by locking the main switch.  
All work done on electrical parts of the equipment is to be carried out by trained, qualified  
electricians or service technicians only.  
Protect all parts of the machinery from humidity and moisture.  
D1 3602BA1-GB03  
1
 
Trucklift  
Safety Instructions  
1.2  
Further Information  
At installation pay attention to the following:  
Standard lifting platforms may not be operated in washing halls, rooms with high humidity or  
outdoors! The lifting platform must be protected from any form of water splashing! Never  
clean the lifting platform with high pressure cleaners or steam cleaners!  
In rooms with very low ceilings it is recommended to install a ceiling light barrier. This can be  
ordered from the manufacturer.  
For safe operation pay attention to the following:  
Read the standard operating procedures and user`s manual thoroughly! MAHA will not  
accept and is not liable for any claims for damage or service costs incurred due to non-  
compliance with these operating instructions.  
All official Accident Prevention Regulations must be thoroughly complied with!  
Damages to low-lying vehicle parts are not covered by the warranty.  
Keep the lifting platform and the surrounding work area clean.  
Do not deposit any parts on the support arms or on the driving platform.  
The vehicle should be driven slowly onto the lifting platform to avoid putting any  
unnecessary strain on vehicle and lifting platform.  
On lifting platforms equipped with an axle jack pay close attention that no objects are  
below the axle jack.  
Balancing work on the lift while the platform is being loaded is forbidden. The vehicle may  
roll off the driving platform.  
Pull the parking brake of the vehicle after entering the lifting platform.  
All work done on impulse sensors and proximity switches should be carried out by trained  
electricians.  
1.3  
Safety Features  
The TRUCKLIFT is equipped with the following safety features:  
Electronic lift synchronisation monitoring. This system monitors all the lifting carriages  
and ensures that they are synchronised during lifting and lowering. If one carriage blocks all  
the drive motors are switched off automatically.  
Electronic bearing nut monitoring system on all four columns. If a bearing nut breaks the  
system only permits the unit to be moved to its lower starting position.  
Bearing nut wear indicator, lets you know in good time when the bearing nuts need to be  
replaced.  
Drive belt breakage safety system on all four columns. All motors are switched off  
automatically if a drive belt is defective.  
Motor overload protection system on all four columns.  
Catch nuts, which support the load on the lift in the event of failure of the bearing nuts.  
The main switch doubles as an emergency off switch. In an emergency, the unit can be  
switched off by turning the switch to position 0.  
2
D1 3602BA1-GB03  
 
Fehler! Verweisquelle konnte nicht gefunden werden.  
Trucklift  
Adjustable guard rails around the lift and on the ramps. The guard rails on the four  
columns must be adjusted in such a way, that there is a clearance of approx. 150 mm  
between the extension and the connection plates of the column. The adjustable guard rail  
can be locked by tightening the M 8 screw.  
150  
Adjustable guard rails on all four columns  
1.4  
Safety Guidelines  
The following points were taken into consideration at construction:  
The safety regulations correspond with the prEN 1493.  
The lifting platform meets the safety demands of the following guidelines:  
- 89/392/EWG in connection with 91/368/EWG and 93/44/EWG EG-Maschinery Guidelines.  
- 73/23/EWG EG-Low Voltage Guidelines  
- 89/336/EWG EG-guidelines regarding electro-magnetic tolerance.  
The CE-Declaration of Conformity is attached to the Operating Instructions or Test Booklet.  
Pay attention during operation:  
The Accident Prevention Regulations of the country in which the lifting platform is being  
operated apply.  
The following guidelines apply within the European Union countries:  
- 89/391/EWG Safety and Health Protection for the Employee.  
- 89/654/EWG Safety and Health Protection in the Work Area.  
- 89/655/EWG Safety and Health Protection when using Working Materials.  
- 89/656/EWG Safety and Health Protetion when using personal Protective Clothing.  
- 92/58/EWG Safety and/or Health Protection Identification at the Place of Work.  
EU-Guidelines are available from  
DITR German Information Center for Technical Rules in DIN e.V.  
10772 Berlin  
D1 3602BA1-GB03  
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Trucklift  
Safety Instructions  
4
D1 3602BA1-GB03  
 
Trucklift  
2
Description  
2.1  
Usage, Applications  
The TRUCKLIFT 8 / TRUCKLIFT 10 is a device for lifting motor vehicles up to a maximum gross  
weight of 8,000 kg / 10000 kg, with a maximum load of 6000 kg / 6600 kg permitted on any pair  
of columns. The maximum lifting height of the unit is 2,1 m, making it easy to work on the  
underside of the vehicle, even for taller staff members.  
TRUCKLIFT is designed primarily for lifting vans. However, the vehicle tracks can easily be  
adjusted for lifting normal cars as well.  
The lift must be installed and prepared for operation by a properly trained technician.  
Structural and technical alterations to the lift are prohibited.  
Always observe the detailed operating and service instructions provided.  
2.2  
General View  
Column 4 is the control column.  
D1 3602BA1-GB03  
5
 
Trucklift  
Descriptions  
2.3  
Specifications  
Trucklift 8  
Trucklift 10  
Max. rated load in t  
Machine weight in kg  
8
10  
3500  
2650  
1975  
200  
Column height H in mm  
S
Max. lifting height H in mm  
o
Height above ground surfaceFehler!  
Textmarke nicht definiert. H  
u in  
mm  
Height to guard rail lower edge H in  
B
5810  
mm  
Overall height H in mm  
G
5850  
3200  
Inside column width B in mm  
L
Max. horizontal clearance B in mm  
M
2980  
Overall width B in mm  
G
3800  
Inside track width B  
E in mm  
1100 - 1640  
617  
Vehicle track width B in mm  
B
Column spacing L in mm  
S
6200  
Overall baseplate length L in mm  
G
6510  
Effective vehicle track length L in  
F
mm  
5940  
Overall length L in mm  
Lifting period in s  
Lifting travel in mm  
Lifting speed in mm/s  
Anchoring dowels  
Concrete grade  
Motor output  
7800  
54  
1775  
ca. 35  
composite dowels  
min. BN 25  
20 x UPAT  
UKA 3 M 16  
4 x 2,2 kW  
Voltage supply  
3 x 400 V + N + PE; 50 Hz  
Specifications subject to change without notice!  
2.4  
Noise Emissions  
The noise emissions of the lift in the area occupied by the operating personnel are lower than  
70 dB (A)  
6
D1 3602BA1-GB03  
 
Trucklift  
3
Installation  
3.1  
General Information  
TRUCKLIFT is normally installed by the manufacturer's own trained technicians.  
However, the lift can also be installed by the operator's own technical staff, provided that they  
are properly trained, with the necessary skills. It is important that they should have  
experience in the proper use of composite dowels and the proper installation of the electrical  
connections in accordance with the VDE regulations.  
3.2  
Installation Location  
The lift can be installed in any suitable location. The only restriction is that the standard version  
of the lift is not rated for use in rooms with explosive atmospheres  
The installation location must be provided with the necessary power supply by the operator:  
3~/N + PE 400/230 V, 50 Hz. The operator must also see to it that the power supply is protected  
with a T35A circuit breaker in accordance with the VDE 0100 regulation.  
The standard point for the power supply cable inlet to the lift is at the top in the control column.  
However, the power supply cable can also be routed in through the hole provided in the  
baseplate. In both variants, the cable must be protected with a suitable cable support sleeve.  
The power supply cable must be connected to the terminals of the main switch in the control  
console on the control column.  
Before installation, suitable foundations conforming to the specifications of the manufacturer  
MAHA must be provided. They must either be built specifically for installation of the unit, or the  
operator must provide evidence that they conform to the specifications. The installation location  
must be perfectly flat and level. If the foundations are installed in the open or in rooms where  
winter weather conditions or frost can be expected, the foundations must be sunk down to frost  
depth.  
D1 3602BA1-GB03  
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Trucklift  
Installation  
3.3  
Foundations  
The concrete used for the foundations must be at least grade B25 and reinforced. Because of  
the anchoring dowels used, the concrete base slab must also have a minimum thickness of  
200 mm.  
The operator must provide evidence of the base slab load bearing capacity.  
The foundations plan is also available from MAHA.  
8
D1 3602BA1-GB03  
 
Trucklift  
4
Operation  
4.1  
Controls  
The TRUCKLIFT unit has four controls.  
The main switch is used to turn the entire system on and  
off, and also doubles as an emergency off switch.  
V
o r Öffne  
Ge rä te  
Ha up sc ha lte  
n
d
e
s
r
s
a
ussc ha lte n!  
Sic he rhe itsb e stim m ung e  
n
1
The main switch must always be easily  
accessible.  
Be d ie nung :  
0
Its position should never be changed.  
The light switch is identified by a light symbol. Turn this  
switch to the right to switch the light on.  
The raise button is identified by an arrow pointing up. The  
lift stops moving immediately as soon as you release the  
button. The lift also stops automatically when it reaches its  
upper travel limit.  
The lower button is identified by an arrow pointing down.  
The lift stops moving immediately as soon as you release  
the button. The lift also stops automatically when it reaches  
its lower travel limit.  
D1 3602BA1-GB03  
9
 
Trucklift  
Ôperation  
4.2  
Vehicle Tracks  
The vehicle tracks can be moved laterally on the  
crossbars to adjust the width to match the track width  
of the vehicle to be lifted. Normally, you will only need  
to adjust the left track.  
Track to be adjusted  
To adjust the track width, first remove the retaining  
pins at the front and rear. Then move the track in the  
desired direction by inserting a lever in the retaining  
lug and levering against one of the holes in the  
perforated section below. This must be done both at  
the front and the rear, otherwise the track will not be  
straight.  
Adjusting the track  
Front retaining pin  
After adjusting the track position you must  
secure it again with the retaining pins!  
You do not have to adjust the other track, but you can  
if you wish, for example in order to centre a vehicle  
over a working pit. To do this, you must first unscrew  
the retaining disks on the two retaining pins, and then  
unscrew and remove the pins themselves. You can  
then adjust the position of the track. Since this only  
needs to be done once, no leverage aids are provided.  
Fixed track"  
After you have adjusted the track position you must  
replace the retaining pins.  
Retaining pin  
10  
D1 3602BA1-GB03  
 
Operation  
Trucklift  
4.3  
Driving onto the Lift  
The control console is mounted on lifting column 1.  
The main switch is on the side of the console. Turn  
this switch to position 1 to turn on the power. The lift is  
then ready for operation.  
1
0
The main switch doubles as the  
emergency off switch. In emergencies, simply turn  
the switch to the 0 position to switch off the lift!  
1.  
Remove all tools, chocks, stands etc. from the  
working area of the lift.  
2.  
Always make sure that the working area is  
kept free of excessive dirt!  
Lower the lift (see Lowering) until it stops  
automatically in its starting position.  
=
=
Drive the vehicle onto the lift tracks and stop so that it  
is centred between the end columns.  
The vehicle tracks of the lift must be  
adjusted to match the track width of the  
vehicle.  
The actual gross weight of the vehicle should  
never exceed the maximum rated load of 8 t.  
Secure the vehicle so that it can't roll away  
(motor off, hand brake on, gear engaged,  
chocks under the wheels).  
D1 3602BA1-GB03  
11  
 
Trucklift  
Ôperation  
4.4  
Lifting  
Sic he rhe itsb e stim m ung e  
n
You can lift the vehicle once it is properly positioned  
on the lift and secured against rolling away. To start  
the lift, press the '###' button. The lift stops as soon  
as you release the button.  
Be d ie nung :  
V
o r Öffne  
Ge rä te  
Ha up sc ha lte  
n
d
e
s
r
s
Nobody should ever be in the working area of  
the lift while a vehicle is being lifted!  
a
ussc ha lte n!  
Whenever the lift is moved you should always  
keep an eye on the load and everything used to keep  
the load in place!  
Lifting people and climbing on the lift or on the  
vehicle when the lift is raised are all strictly prohibited!  
You can now lift the vehicle to the desired height.  
4.5  
Working on Raised Vehicles  
Never place any items on the lift or the vehicle  
tracks!  
Lifting people and climbing on the lift or on the  
vehicle when the lift is raised are all strictly  
prohibited!  
Secure the vehicle so that it can't roll away  
(motor off, hand brake on, gear engaged,  
chocks under the wheels).  
You can turn on the light by turning the light switch to  
the right.  
12  
D1 3602BA1-GB03  
 
Operation  
Trucklift  
4.6  
Lowering  
Sic he rhe itsb e stim m ung e n  
Before lowering, always make absolutely  
sure that nobody is in the working area of the lift!  
Be d ie nung :  
Remove all tools, chocks, stands etc. from the  
working area of the lift.  
V
o r Öffne n d e s  
Ge rä te s  
Ha up sc ha lte r  
a
ussc ha lte n!  
Press the ' ' key until the platform is in its lowest  
position. The lift stops automatically in its starting  
position.  
4.7  
Locking the Lift to Prevent Unauthorised Operation  
1
When the lift is not being used you should  
always lock it to prevent unauthorised operation!  
0
To lock the main switch, first turn it to the 0 position.  
Then press in the protruding pin and lock the switch in  
this position with a padlock. This prevents  
unauthorised operation of the lift.  
D1 3602BA1-GB03  
13  
 
Trucklift  
Ôperation  
14  
D1 3602BA1-GB03  
 
Trucklift  
5
Maintenance, Troubleshooting  
5.1  
Maintenance  
Regular maintenance is necessary to ensure reliable operation of the lift and a long service life.  
a)  
b)  
The support arm extension and the  
support disc threading should be well  
greased. It is recommended to use  
lithium soap grease.  
The oil level of the oil pan should be  
checked quarterly. It is located on the  
carriage slides behind the spindle  
cover sheet. (see the upper part of the  
diagram to the right) The pan should  
have at least 5 mm of oil in it. If the oil  
is not up to this level refill it. The neck  
of the oil can be directly applied  
through the brush cover of the column.  
Use only SAE 140 gear or the special oil  
available from the manufacturer, order no.  
360004.  
D1 3602BA1-GB03  
15  
 
Trucklift  
Maintenance, Troubleshooting  
c)  
Wear and tear on the support nut must  
be checked annually. Remove the  
plastic cap from the spindle cover  
sheet and move the carriage slides so  
that the control drill holes lines up with  
the window.  
If there is no visible gap this is an  
indicatioin that the support nut is worn  
down beyond the permissable limit.  
The support nut must be replaced. The  
gap is approximately 2 mm. ex factory.  
When the wear limit is reached the  
lift must be shut down until the  
bearing nuts have been replaced.  
Lock the main switch to ensure that  
nobody can use the machine.  
5.2  
Repair Notes  
Only trained, skilled electricians are allowed to check impulse sensor and proximity  
switches.  
Immediately contact your MAHA dealer or the MAHA service center when there are problems  
with impulse sensors or proximity switches.  
Unskilled work on electrical parts of the lifting platform can be life threatening.  
The main switch should be switched off and secured before any repair work or  
malfunction troubleshooting is done on the lift!  
Malfunctions due to unskilled repair or adjustment work are not covered by the warranty.  
16  
D1 3602BA1-GB03  
 
Maintenance, Troubleshooting  
Trucklift  
5.3  
Troubleshooting Checklist  
The following checklist will help your service technicians to locate faults in the event of  
problems.  
Problem  
Possible cause  
Remedy  
When lifting, lift stops of its a) Excessive load on the lift.  
a) Check whether the load  
exceeds the rated maximum  
lifting capacity. Check the  
jackscrew lubrication and the  
tension of the toothed drive  
belt.  
own accord at an arbitrary  
height.  
b) The distance between the  
pulse encoder and the drive  
The LED on the circuit  
board lights up (see ill. on  
next page).  
pulley is too great.  
b) Check impulse encoder  
distance (have it corrected, if  
necessary).  
Lowering from this position  
is possible.  
Lifting should then be possible  
again after lowering the lift by at  
least 2 cm.  
When lowering, the lift  
stops of its own accord at  
an arbitrary height.  
a) The lift has run into an  
obstacle, lifting out the  
jackscrew.  
a) Remove the obstacle.  
b) Check the upper pulse  
encoder.  
The LED on the circuit  
board lights up (see ill. on  
next page).  
b) The distance between  
the pulse encoder and the  
drive pulley is too  
great.  
Lowering should then be  
possible again after raising the  
lift by at least 5 cm.  
Lifting from this position is  
possible.  
Lift stops in the upper  
position. After pressing the  
RESET button followed by  
the "Lower" button, all  
motors activate briefly and  
then stop.(see ill. on next  
page)  
No signals from the upper pulse Check the upper pulse  
encoders. encoders.  
When the "Lift" button is  
pressed the motors  
activate again briefly and  
then stop.  
Pressing the buttons again  
produces no further  
reaction from the lift.  
The red LED on the circuit  
board lights up after about  
5 seconds.(see ill. on next  
page)  
D1 3602BA1-GB03  
17  
 
Trucklift  
Maintenance, Troubleshooting  
Problem  
Possible cause  
Remedy  
The lift stops at a height of a) The distance between the  
a) Check the wear of the bearing  
approx. 260 mm  
catch nuts and the jackscrew  
nuts.  
(measured from the floor to  
the lower edge of the  
carriage).  
bearing nuts is too small.  
b) Check the distance between  
the proximity switches and the  
switching cams on the frame  
and on the catch nuts .5 mm).  
b) A proximity switch is defective  
or its setting is incorrect.  
The lift can only be  
lowered from this position.  
Further raising is not  
possible.  
The LED on the circuit  
board blinks.(see ill. on  
next page)  
The lift stops at a height of No signal pulse from the  
Check the proximity switches.  
(Call MAHA-Service Dept.).  
approx. 400 mm  
switching cam on the frame or  
the catch nut.  
(measured from the floor to  
the lower edge of the  
carriage).  
Check the distance between the  
proximity switches and the  
switching cams on the frame  
and on the catch nuts.  
The lift can only be  
lowered from this position.  
Further raising is not  
possible.  
The LED on the circuit  
board blinks.(see ill. on  
next page)  
The lift can only be moved A bearing nut is broken and the Have the bearing nut repaired.  
to its lower starting  
position.  
load is being borne by the catch  
nut.  
Shut down the lift and  
lock the main switch!  
Lifting is no longer  
possible.  
At the beginning of lifting  
the lift stops and the power simultaneously. This causes a  
All motors are starting up  
Change the setting of DIP switch  
4 on the control PCB to  
supply circuit breaker trips. voltage peak that trips the circuit "OFF".(see ill. on next page).  
breaker  
Neither lifting nor lowering  
are possible.  
This starts the motors in a  
DIP switch 4 is set to "ON".(see staggered sequence.  
ill. on next page)  
18  
D1 3602BA1-GB03  
 
Maintenance, Troubleshooting  
Trucklift  
DIP  
RESET  
LED  
1 2 3 4  
D I P O N  
Reset  
LED  
. r V e  
A p p l .  
o
6 3  
4 7 0 n  
J
S2.2  
S3.2  
PE  
F1776-422-  
3471 9220/  
ERO  
ERO  
F1776-422-  
3471 9220/  
Control cabinet, opened  
Control PCB  
5.4  
Lowering the Lift in the Event of a Power Failure  
Remove the motor cover hoods. Each spindle can be turned separately at the large drive  
pulleys with a ratchet (nut size 36) to lower the carriages. When doing this, two persons should  
lower the front column pair at the same time and then the back column pair.  
As soon as the power returns, synchronise the carriages again by pressing "###" and holding it  
down until all movement stops.  
The height difference between the lateral column pair should never be more than 20 mm.  
The height difference between the column pair in driving direction may not exceed 100  
mm!  
Important: In the event of a power failure the lifting carriages should only be lowered!  
D1 3602BA1-GB03  
19  
 
Trucklift  
Maintenance, Troubleshooting  
20  
D1 3602BA1-GB03  
 
Trucklift  
6
Warranty, Service  
6.1  
Warranty  
Subject to the provisions of their General Terms and Conditions of Business, Maschinenbau  
Haldenwang (MAHA) undertakes to repair or replace any defective components free of charge  
during the warranty period if the product is sent to MAHA either directly or through an  
authorised MAHA dealer or if the product is repaired or installed by authorised personnel.  
This warranty is only provided for products installed by authorised personnel.  
Damage resulting from improper alterations or grossly negligent damage to the product is  
excluded from the warranty.  
No warranty coverage for MAHA products can be provided without a fully completed Warranty  
Registration Card and a Warranty Application, together with a completed and signed original  
sale receipt showing the date of purchase and the serial number of the product. Proper regular  
servicing is also a requirement for warranty coverage.  
6.2  
Warranty Exclusion Clause  
All warranty coverage is subject to the condition that our products must be used properly for  
their intended purpose, in accordance with the Installation and Maintenance Instructions and  
Operating Instructions, including any subsequent operating and service information provided.  
Normal functional wear and tear on vehicle components are excluded from the warranty. The  
warranty does also not cover any damage to vehicles and/or our equipment or other products  
caused by alterations to motor vehicles or other deviations of the motor vehicles from the series  
model specifications.  
D1 3602BA1-GB03  
21  
 
Trucklift  
Warranty, Service  
6.3  
Service  
MAHA has customer service offices in many countries all over the world. You can contact these  
offices at any time to obtain answers to any questions you may have regarding MAHA products.  
If your product needs repair you can always contact your dealer, or you can contact MAHA  
directly. A charge will be made for repairs after the end of the warranty period.  
You can reach our central customer service office at the address below:  
MAHA Maschinenbau Haldenwang GmbH & Co. KG.  
D-87490 Haldenwang/Allgäu  
Telephone : 08374 / 585-0  
Telefax : 08374 / 585-491  
E-Mail : [email protected]  
22  
D1 3602BA1-GB03  
 

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